Trusted Remanufacturers of 22419 Volvo Transmissions

Industrial Reman is a trusted leader in the remanufacturing of heavy-duty transmissions, including the 22419 Volvo transmission, a vital component in Volvo’s articulated dump trucks and other heavy equipment. These vehicles, often used in the construction, mining, and earthmoving industries, rely on robust and durable transmissions to handle the extreme demands of these environments. Industrial Reman’s comprehensive remanufacturing process ensures that the 22419 Volvo transmission is restored to peak performance, providing an efficient and cost-effective alternative to purchasing new units.

The Remanufacturing Process for 22419 Volvo Transmissions

Industrial Reman's remanufacturing process is designed to return the 22419 Volvo transmission to like-new condition, with meticulous attention to detail at every step. Here's a breakdown of the process:

1. Initial Inspection and Disassembly The process begins with a thorough inspection of the transmission to identify wear, damage, and failure modes. Technicians use advanced diagnostic tools to evaluate the unit, and then the transmission is carefully disassembled to assess each internal part, including gears, shafts, bearings, and clutches.
2. Component Cleaning Once disassembled, all parts undergo industrial-grade cleaning using chemical baths or high-pressure washing systems. This removes accumulated oil, dirt, and contaminants, ensuring a clean slate for further inspection and reassembly.
3. Detailed Inspection and Testing Every component of the transmission is closely examined for wear and damage. Precision measurement tools are used to check tolerances, and non-destructive testing (NDT) methods, such as magnetic particle inspection or dye penetrant inspection, are employed to detect cracks and fatigue that may not be visible to the naked eye.
4. Replacement of Worn or Damaged Parts Any parts that show signs of excessive wear or damage are replaced. This typically includes seals, bearings, gaskets, and clutch packs. Industrial Reman uses high-quality OEM or equivalent parts to ensure the longevity and reliability of the remanufactured transmission. Additionally, the company often integrates upgraded components to improve performance and address common issues found in the original design.
5. Rebuilding and Reassembly Reusable parts may undergo re-machining to restore them to OEM specifications, such as regrinding gears or polishing bearing surfaces. The transmission is then reassembled with precision, adhering strictly to OEM guidelines. This ensures the correct positioning and fit of all parts for seamless operation.
6. Dynamic Testing and Calibration After reassembly, the transmission is tested on a dynamic test bench that simulates real-world operating conditions. This allows technicians to verify that the transmission shifts smoothly, operates without excessive noise, and can handle the required torque and load. Calibration adjustments are made as necessary to optimize shift points and pressures for peak performance.
7. Final Quality Assurance Industrial Reman performs a final quality check to confirm that the transmission meets or exceeds OEM standards. This includes checking for leaks, verifying that all components are properly installed, and ensuring that the transmission is ready for reliable use in the field.
8. Warranty and Delivery Every remanufactured 22419 Volvo transmission comes with a warranty, offering customers peace of mind and confidence in the durability and quality of the unit. Once the final checks are complete, the transmission is securely packaged and shipped, ready for installation.

Why Choose Industrial Reman for 22419 Volvo Transmission Remanufacturing?

Industrial Reman offers an unparalleled combination of expertise, high-quality parts, and rigorous testing procedures, making them a leader in the remanufacturing industry. Their remanufactured 22419 Volvo transmissions deliver the performance and reliability heavy equipment operators demand, all at a fraction of the cost of new transmissions. In addition, Industrial Reman’s commitment to customer service and quick turnaround times ensures minimal downtime for equipment owners.

By choosing a remanufactured transmission from Industrial Reman, you are not only investing in a cost-effective solution but also extending the life of your heavy equipment, allowing it to perform at its best in even the most demanding conditions.

For more information about remanufactured 22419 Volvo transmissions or to learn about Industrial Reman’s other services, please contact their team of experts today.